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Otis90



Member Since: 28 Jan 2017
Location: suffolk
Posts: 14

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Galway Green
Oil Leak
Any advice on whats leaking? is it an urgent problem or one that can wait till next months service?
Post #597849 30th Jan 2017 9:55pm
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Theater



Member Since: 27 Sep 2010
Location: Pisa Italy
Posts: 514

Italy 2009 Defender 110 Puma 2.4 SW Galway Green
Try to change the gasket between the intercooler pipe and manifold .





For Land Rover this gasket is supplied as part of the whole inlet manifold (reference n 1 )



....but not for Britpart Wink

Part number for reference is : LR004404S

 Marco

Defender 110 "SW" SE Galway Green MY 2009
Ex Defender 90 "SW" S Santorini Black MY 2010
Post #597923 30th Jan 2017 11:04pm
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Otis90



Member Since: 28 Jan 2017
Location: suffolk
Posts: 14

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Galway Green
Thanks for that.
Post #597941 31st Jan 2017 7:17am
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Otis90



Member Since: 28 Jan 2017
Location: suffolk
Posts: 14

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Galway Green
Ordered one, this will be my first 'surgery' on a 2010 puma I have had from new. I am reasonably able at these sort of things but on a scale of 1 to 10, 1 being easy and 10 being, get a mechanic to do where does this repair sit before I get stuck in?
Post #597945 31st Jan 2017 7:57am
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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4662

Ireland 
These have a Bearmach version with a one year warranty and a Britpart version with a two year warranty.
https://www.lrdirect.com/LR004404S-supplie...d-OEM.html
Any progress yet? 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #598590 2nd Feb 2017 2:27pm
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Theater



Member Since: 27 Sep 2010
Location: Pisa Italy
Posts: 514

Italy 2009 Defender 110 Puma 2.4 SW Galway Green
Otis90 wrote:
Ordered one, this will be my first 'surgery' on a 2010 puma I have had from new. I am reasonably able at these sort of things but on a scale of 1 to 10, 1 being easy and 10 being, get a mechanic to do where does this repair sit before I get stuck in?


It's a easy job !

1 on your scale ! Wink Marco

Defender 110 "SW" SE Galway Green MY 2009
Ex Defender 90 "SW" S Santorini Black MY 2010
Post #598637 2nd Feb 2017 5:34pm
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Otis90



Member Since: 28 Jan 2017
Location: suffolk
Posts: 14

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Galway Green
For all those who have little experience this was as easy as the guys said. Undo 2 bolts gives enough movement to part the manifold to the air intake pipe. Fine screw driver to dislodge the gasket from the manifold recess and then with fine bottle pliers remove.
Refit by sliding new gasket into the gap and then I used a steel ruler just to lift it up into the manifold recess have wiped down all the gunk and made sure both sides were clean. Tighten up the 2 bolts making sure not to be too heavy handed and job done.
All in 30 minutes.

Thanks all for the link to the part number and advice....saved me a fortune. Defender owner since 2007
2003 90 td5 'Otis'
2010 110 puma 'Rocky'
Post #599063 4th Feb 2017 2:10pm
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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4662

Ireland 
I got around to doing this today.
I used a 1/4inch ratchet and a long 8mm socket for the innermost screw and a short or shallow 8mm socket for the outermost or right hand screw. The reason for the long 8mm socket for the innermost screw is that there is no clearance for the ratchet with a shallow 8mm socket. Once you get the innermost screw up a bit you can revert to a shallow 8mm socket.
The two sections separate as you undo the screws so I did a couple of turns on each screw to keep the strain from building up on one screw. The screws stay in place once loosened.
I used a small flat screwdriver to prise out the existing seal. Next I inserted a piece of thin card between the two sections. I slid the replacement seal on to this then put a long bread knife underneath the card and lifted it up which put the seal into place. I removed the card then just tightened up the screws which drew the two sections together.
It only takes a short time as mentioned above. I fitted a Bearmach seal.
Does anyone know whether the rubber hose at the bottom of the metal section can be removed and REFITTED EASILY. I'd like to remove it to clean inside the metal section. I undid the hose clamp but the hose is very tight to remove. I did not want to remove it incase it was hard to get it over the metal section again. I did remove the sensor but it was clean.
P.S. I must check that I did not put the breadknife into my tool kit by mistake.... 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #608911 12th Mar 2017 5:23pm
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