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Home > Technical > Wanted: Safari Snorkel Installation Guide for a TD5.

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WarPig

Member Since: 05 Dec 2009
Location: Sheffield
Posts: 1748

1996 Defender 110 300 Tdi USW Bonatti Grey

Dont know if this is any use to you, but heres some photos of my 300tdi safari snorkle instructions, and how I fitted it..

Click image to enlarge

Click image to enlarge

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated

23rd Jun 2011 7:44pm

johnszs

Member Since: 16 Aug 2010
Location: Hereford
Posts: 459

2004 Defender 90 Td5 XS CSW Alveston Red

SS 575HF
Installation Guide

Click Image above for High Resolution Diagram

LANDROVER DEFENDER 110 TD5 TDI 2.5L JANUARY 1999 ONWARDS 5 CYLINDER
Fitment to: Right hand side Fitting time: Approximately 75 minutes Special Tools:· Unibit Step Drill · 25mm Holesaw
1 Remove: · Air intake grill from the right hand guard. · Radio antenna from the right hand guard. · From inside the engine bay, remove the genuine plastic air intake duct.
2 Cut the lower antenna mount off flush with the panel work to allow clearance for the air entry hose. File cut edge smooth and paint to prevent rust.
3 Tape the template in position on the upper rear corner of the guard and mark the mounting hole locations using a felt pen. Remove the template. Drill the mounting holes to 16mm using a step drill. Deburr holes and paint.
4 Bolt the upper mounting bracket into position on the snorkel body. Insert the stainless steel studs into the back of the snorkel. Locate the snorkel on the vehicle and mark the upper mounting hole locations on the windscreen frame using a felt pen. Remove the snorkel from the vehicle.
5 Drill the mounting holes to 3.5mm. Using a small amount of silicone, stick the foam gasket to the back of the snorkel body. Use the same method to join the upper mounting bracket to the bracket gasket.
6 Install steel joiner (Item 13) into standard flexible duct and fasten using genuine hose clamp. Lubricate both ends of this air entry hose (item 12) with CRC or a similar lubricant and install the air entry hose and hose clamp (Item 15) onto the snorkel snout loosely. Position the snorkel body onto the vehicle and fasten using appropriate hardware supplied in the kit.
7 Connect the air entry hose to the steel joiner and fasten using hose clamp (item 14). Ensure that the air entry hose and genuine flexible duct have adequate clearance to all panel work, brake lines and steering column universal joint.
8 Radio antenna (if fitted to right hand guard) must be relocated 60mm forward. 1/ Measure 60mm forward from the front of the existing antenna hole (refer to drawing), using a felt pen mark the new antenna hole position.2/ Drill a pilot hole, then use masking tape to mask an area of approximately 100mm sq to protect the paintwork whilst drilling with the holesaw.
9 Refit the radio antenna to the new position. Blank - off old antenna hole using blanking grommet (item 16) fit the air ram to the top of the snorkel and tighten clamp.
WARNING: IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE ALL CONNECTIONS ARE WATER TIGHT.

ITEM IMAGE DESCRIPTION QTY PART NO.
1 BODY - SNORKEL 1 810-133-400
2 3 ½" AIR RAM ASSEMBLY 1 000-135-650
3 BRACKET - Upper Mounting 1 810-032-200
4 GASKET-Upper Mounting Bracket 1 810-435-200
5 BOLT -Hex - 6mm X 1.0 x14mm 3 000-002-100
6 STUD - 8mm X 1.25 X 25mm O/L 3 000-110
7 WASHER BODY 3 000-311
8 NUT - NYLOC -8mm X 30mm 3 000-205
9 SCREW - S/T - 4.2mm X 13mm 4 000-951
10 GASKET - FOAM BODY 1 810-016-200
11 TEMPLATE 1 810-017-200
12 HOSE - AIR ENTRY 1 810-024-200
13 JOINER - 63 X 65mm 1 610-025-000
14 CLAMP - HOSE 60/80mm 1 000-907
15

hope this helps

john 2004 TD5 Defender 90 xs station wagon

25th Jun 2011 12:18pm

tolley

Member Since: 07 Nov 2011
Location: gloucester
Posts: 1119

anyone got a template

12th Jan 2012 9:13pm

alanhid

Member Since: 24 Jan 2010
Location: South Lanarkshire Scotland
Posts: 221

2006 Defender 90 Td5 XS CSW Bonatti Grey

Do you need one? Life is not a rehearsal!
Def 90td5 CSW xs 2006

13th Jan 2012 6:02pm

tolley

Member Since: 07 Nov 2011
Location: gloucester
Posts: 1119

yes please

13th Jan 2012 9:13pm

alanhid

Member Since: 24 Jan 2010
Location: South Lanarkshire Scotland
Posts: 221

Pm me ur address and I will post it Life is not a rehearsal!
Def 90td5 CSW xs 2006

15th Jan 2012 1:14pm

Axel

Member Since: 22 Jun 2011
Location: Bochum
Posts: 107

2012 Defender 90 Puma 2.2 SW Keswick Green

http://www.youtube.com/watch?v=EDwQfJErVGM Best Regards,

Axel

23rd Jan 2012 11:27am

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